april 2013 works in progress

I helped kickstart Full Spectrum Laser’s 5th gen 20×12 hobby deluxe laser last year. They delivered the laser, and I tried and failed really quickly at building my own fume extractor.  I bit the bullet and purchased an industrial strength fume extractor, and now I can use the laser without polluting the air. Yay!  So: game on!

BZZZJJJJJJGSSSHH!!
Cuts so nice you gotta hear it twice.
ideas taking flight
hard to see cousin
more...
More.
More!
MOAR!!

My head is overflowing with new ideas that feed off these initial tests. All very exciting!

Tinker toy DIY

Wow, Tinkertoy is even more awesome if you drill some holes in a board and use it as a building platform. I drilled some holes in different sizes so my kid can plug different things into it. Shoe laces, hoses, DIY flags, audio cables, etc.

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blacktoe cnc usage: silicone casting mold

alrighty, then.. so I’m starting to get my bearings with how all the software works to run jobs through the blacktoe CNC router. I switched from cambam over to sheetcam and now I’m getting really good results. There’s still a certain amount of strangeness, probably all my fault, so I’m still learning what works and what doesn’t. Here’s a video I did to show how the blacktoe does with machinable wax:

The end result is a mold to use for casting translucent silicone into for use in my beatseqr project, as a replacement for the hand-cut-and-sanded acrylic buttons that I’m currently using. You never know how an experiment will really go until it’s over, and now that this experiment is over, I’ve learned a lot and will make a bunch of adjustments:

1. change the silicone product from tap plastics platinum cure translucent (way too wobbly for this application) to smooth-on sorta clear 40. I saw this product at the Maker Faire this past weekend and really liked the firm quality of the cured product. I think it will be a really good candidate. Smooth-on dragon skin 30 was my second-best candidate.
2. cut a new button mold using the techniques I’ve learned by doing this one.
3. adjust the height of the button to be not as tall as this test.
4. adjust the flashing surrounding the buttons to be not nearly as tall. I had it set to be 0.1″ tall, and that’s probably 0.08″ too much. all I need is for it to basically be thick enough to keep all of the buttons together, and that’s it.
5. think about how to diffuse the LED light going into the button… this new silicone is water-clear… so … I’ll need a way to adjust that quality so it looks good. maybe just a sheet of paper under the silicone flashing… we’ll see how that goes.

So… progress continues. I’ll post the result of the next prototype when it’s done.